large commercial glass greenhouse operating with LED supplemental lighting at night

Greenhouse Lighting Engineering

Greenhouse Lighting Plan & DIALux Design

Turn greenhouse dimensions, crop requirements and target PPFD into a practical fixture layout, then validate spacing, mounting height, light distribution and uniformity before installation.

Project brief

Start With Your Greenhouse, Crop and Lighting Target

A commercial greenhouse lighting design starts with the actual greenhouse structure and production plan, not a generic coverage estimate.

Still defining the overall approach? Review the Greenhouse Supplemental Lighting System page first.

  1. 01
    Crop and Production Stage

    Crop type, growth stage and the lighting objective for the production area.

  2. 02
    Greenhouse Drawing

    Bay dimensions, roof and truss geometry, crop rows and usable growing area.

  3. 03
    Mounting Conditions

    Available hanging positions, grow light mounting height and structural obstructions.

  4. 04
    Target PPFD

    The required PPFD at the agreed crop-level calculation plane.

  5. 05
    Existing Infrastructure

    Current fixtures, electrical conditions and constraints for new-build or retrofit work.

  6. 06
    Project Priorities

    Uniformity, installed load, fixture count, maintenance access and implementation limits.

Engineering logic

From Target PPFD to Fixture Quantity and Layout

In greenhouse LED lighting design, the initial calculation establishes a design range. Mounting height, fixture spacing, optical distribution and greenhouse geometry then determine how that range becomes a practical fixture layout.

  1. 01 / InputTarget PPFD + Growing Area
  2. 02 / FixtureFixture PPF
  3. 03 / GeometryMounting Height + Optics
  4. 04 / ConstraintRows + Hanging Positions
  5. 05 / OutputQuantity + Spacing + Layout

Initial Quantity

Target PPFD, crop area and fixture PPF support initial sizing, but theoretical coverage alone is not the final fixture quantity.

Fixture Spacing

Fixture spacing must align with bay widths, crop rows, suspension points, service routes and other structural constraints.

Optical Distribution

Beam distribution is a design variable. It is selected with mounting height and geometry, not maximized as an isolated specification.

DIALux greenhouse lighting layout showing fixture positions across a 256 by 235 meter growing area
Model view from HIGROWSIR greenhouse fixture planning. Final calculation settings and results are defined per project.

Model and verify

Validate the Lighting Plan Before Installation

DIALux greenhouse lighting work combines geometry, photometric data, fixture arrangement and PPF or spectral information to evaluate light distribution at the defined calculation plane.

  • Average PPFD352 μmol/m²/s
  • Minimum / Maximum PPFD335 / 369 μmol/m²/s
  • PPFD Uniformity95.3%
  • Mounting Height3.5m

Average PPFD is not enough. A review also considers the calculation area, minimum and maximum values, greenhouse light uniformity and fixture quantity.

Real project layouts

How Optical Layout Changes With Project Conditions

The 140° and 150° layouts below are based on real DIALux calculations from a commercial greenhouse project currently in production. They were designed for different greenhouse areas, mounting heights and fixture schedules, so the results should not be read as a controlled beam-angle test.

Instead, they show how optical distribution is selected together with greenhouse geometry, mounting height, fixture quantity and the required light distribution.

Engineering item 140° Layout 150° Layout
Greenhouse area 19,426 m² 60,160 m²
Mounting height 2.20 m 3.50 m
Fixture schedule 924 × 1200 W 4,416 × 1250 W + 128 × 1050 W
Total fixture count 924 4,544
Average PPFD 257 µmol/m²/s 352 µmol/m²/s
Min. / Max. PPFD 206 / 292 µmol/m²/s 335 / 369 µmol/m²/s
PPFD uniformity (Min / Avg) 80.4% Min/Avg · 70.7% Min/Max 95.3% Min/Avg · 90.8% Min/Max
Installed power 1.109 MW 5.654 MW
Calculation surface 4 × 5 m 227.59 × 205.56 m

Project-specific basis: Greenhouse area, mounting height, fixture schedule and calculation surface are defined separately for each layout.

Engineering principle: The widest beam is not automatically the best choice. Optical distribution is selected around the actual greenhouse geometry and required light distribution.

Note: These layouts represent different areas and design conditions within the same real commercial greenhouse project. The values are project examples, not a one-variable beam-angle comparison.

TopSpread commercial greenhouse LED toplights installed above the crop growing area
Fixture selection is connected to the approved design basis and project schedule.

Design package

What You Receive From a Greenhouse Lighting Plan

The design package supports technical review, fixture selection, quotation and project coordination.

  1. Fixture Layout

    Planned fixture positions, spacing and orientation aligned with greenhouse geometry.

  2. Fixture Schedule

    Recommended configuration and project quantity tied to the reviewed layout.

  3. PPFD and Uniformity Map

    Modeled distribution and validation results for the agreed calculation area.

  4. Design Notes

    Mounting height, optical distribution and key assumptions that affect implementation.

Engineering handover

From Lighting Plan to Greenhouse Project

The approved design becomes a clear technical reference for fixture configuration, quotation and project coordination.

  1. 01 / DefineConfirm the Design Basis

    Align the drawing, crop area, target PPFD, mounting conditions and project constraints.

  2. 02 / ValidateReview Layout and Results

    Compare the proposed arrangement, PPFD distribution and uniformity on the same basis.

  3. 03 / ReleasePrepare for Supply

    Translate the selected layout into a fixture schedule, technical configuration and project quotation.

Send Your Greenhouse Project

Share your drawing or dimensions, crop, growing area, target PPFD, mounting height and existing lighting conditions.

×

Contact Us

captcha
×

Inquiry

*Name
*Email
Company Name
Tel
*Message